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C-Frame High Performance Vertical Machining Center

- One-piece feed system support casting
- Robust cast-iron headstock
- Heavy-duty large size working table
- Ultra fast rapids of 24 m / min. on X & Y axes. ( BM 850 ~1460 )
- Extended Y-axis with 4 box ways

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awea
BM-BT40 Series
awea BM-850 C-Frame High Performance Vertical Machining Center
   
X-axis Travel (mm)  

850

1020

1200

1460

1600

1800

ParameterUnit
X axis travelmm
Y axis travelmm
Z axis travelmm
Table sizemm
Working table loadkg
Spindle speedrpm
Spindle taper 
Spindle motorkW
T-slotno.mm
Max tool diametermm
Tool lengthmm
Tool weightkg
Tool change timesec
Coolant tank systemL
Machine weightkg
  • BM-850
    850
    600
    600
    1050x600
    850
    65-1500
    BT 40
    11
    18X5
    110/200
    300
    15
    7
    265
    6500


NC Intelligence

AWEA’s self-developed intelligent i Console software enhancement system provides you with a user-friendly interface, real-time machine status information and dialogic functions. It not only effectively reduces complex working process but also increases intelligent machining abilities.

Multiple Functions Status Display
- Real time operation information
- Tool list
- Work piece measurement
- M code illustration
- PLC function
- Calculator
- CNC optimize parameter ( Opt. )
- Spindle thermal compensation ( Opt. )

Trouble Shooting
When the alarm appears, the program will display the breakdown cause and a troubleshooting procedure. Users can easily troubleshoot minor problems to save machine shutdown time.

Circular Work Piece Measurement
The circular work piece program can calculate the center coordinate of a work piece by measuring point A, B and C coordinates.

Rectangular work piece measurement
The rectangular work piece program can calculate the center coordinate and the slant angle of a work piece by measuring point A, B, C, D and E coordinates; the calculated center coordinate can be inputted into the work piece coordinate program ( G54~G59 ).

Manual Tool Length Measurement
After manually measuring the tool length, the controller will automatically calculate the tool tip position and input the data into the tool length offset table.

Adaptive feed control
Adaptive feed control is capable of real-time monitoring the spindle load to control the axial feed rate which effectively extends tool life, shortens rough cutting time, and detects abnormal cutting conditions.

CNC parameter optimization
From rough cutting to fine finishing, the operator can select various cutting modes based on the working condition, and then set the allowable error and work piece weight to obtain the optimum parameter.



HIGH PERFORMANCE SPINDLE SYSTEM

AWEA offers an extensive selection of machining center spindle & motor configurations to suite your needs. From belt drive, to direct drive, to gear head spindles, we have them all. We also offer higher horse power motors to match the strength of our machines for the ultimate cutting performance.

Spindles are assembled in AWEA own clean room to eliminate contamination problems caused by the surrounding environment.

Geared spindles are manufactured in-house.

After assembly, complete head stocks are isolated, broken-in, and tested on test platforms to ensure temperature, vibration, and noise are all within specifications.

HIGH PRECISION DIRECT-DRIVE SPINDLE

40 taper size 10,000 / 12,000 / 15,000 rpm high speed direct drive spindle is available. The direct drive spindle provide higher rigidity ( 16 kgf / μm axial / radial ), higher dynamic accuracy (1.2 μm ), lower noise ( Doors open : 72dB / Doors closed: 63 dB ), less vibration ( 2μm ), and lower thermal displacement ( Z-axis steady @ 32μm in 30 min).

40-TAPER SPINDLE OUTPUT
50-TAPER SPINDLE OUTPUT

By using the Finite Element Method ( FEM ), optimal reinforce ribbings are directly cast into the one-piece bed structure. Together with the super-wide Y-shape column, mechanical rigidity has been increased by more than 45% when compared to conventional designs. The BM Series is capable of performing super heavy-duty machining and maintain long-term super high-precision accuracy. More rigidity also means extended tool life.

column ribs structure

Built to endure years and years of rigorous high production machining, the thermally balanced bed and casting components are of FC30 - Meehanite casting ( industry standard is FC20 ~ 25 ). FC30 grade cast iron is capable of withstanding much greater stress without deforming and provides maximum vibration dampening, which result in a machine that will outlast and outperform the competition.

The low center of gravity beds incorporate 4 wide box ways for the Y-axis, and are stretched to at least 1:1 ratio to match the lengths of X-axis travels. The 4 box way base offer support with no X-axis saddle over hang.

The rigidity of table is increased by rationally arranging the box type ribs structure.

C3 class hardened and precision grinded ball screws ensure the highest accuracy and durable possible.
Plus, pretension on all axes minimize thermal distortion.
Extra wide hardened and grinded box ways are directly formed onto machine bed and saddle during the casting process. They are precision machined and widely spaced for maximum strength. Saddles are bonded with Turcite to eliminate stick-slip, minimize wear and maintain long term accuracy. The box way design also provides the rigidity needed for heavy duty machining applications.

A total of 56 contact surfaces of all slides, column, and ball screw bearing housings with the machine bed are precisely hand scraped to provide maximum assembly precision, rigidity, and load distribution. Furthermore, extensive skilled scraping induces maximum heavy cutting performance and machining accuracy.

Accurate ball-screw housing inspection

40-Taper machines have optional 24 / 30 / 32 / 40 tool swing-arm ATCs, 50-Taper machines have optional 24 / 30 / 40 tool swing-arm ATCs.

All spindle and servo motors, including drives, are Fanuc alpha i series components to ensure peak machining performance and accuracy. X, Y, and Z axes are driven by over-sized Fanuc alpha i series AC servo motors, providing tremendous thrust outputs with faster acceleration and deceleration.


The wide span column is ribbed to provide strength and stability and rigidity for vibration-free, chatter-free heavy machining.
Extra wide hardened and grounded box ways are directly formed onto the machine bed and saddle during their casting process. They are precision machined and widely spaced for max. strength.
All spindle and servo motors, including drivers, are FANUC alpha i series, components to ensure peak machining performance and accuracy.
Packed with industrial leading technology and top quality components, the AWEA BM series combine strength, incredible power and speed to bring you The Ultimate Machining Power.
Highly engineered machine structure manufactured from Meehanite cast iron—heavily ribbed throughout to ensure high overall rigidity and thermal stability.
The lower center of gravity beds incorporate 4 wide box ways for the Y-axis and are stretched to at least 1:1 ratio to match the lengths of X-axis travel. The 4 box way base offer support with no X-axis saddle over hang.
C3 class hardened and precision grinded ball screws ensure the highest accuracy and durability possible. Plus, pretension on all axes minimize thermal distortion.
Alfametalmachinery Structure Awea BM 850
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